Operational Reliability

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Refinery process unit under operational inspection

·Service lines

Six engineering service lines. Every one contractualised against a measurable outcome.

We don't sell hours — we sell uptime, integrity, and HSE metrics. Each engagement is written against KPIs we report quarterly, in your boardroom.

Cross-country transmission pipeline under integrity inspection

S–01

Pipeline integrity & corrosion management

Problem: Internal corrosion and CUI driving unplanned isolations.
Solution: ILI-aligned chemical treatment, smart-pig data ingestion, fitness-for-service assessments per API 1160 / B31.8S.
Measured result: −28% maintenance OPEX on 612-mile sour-service network.

Rotating equipment valve manifold in process unit

S–02

Rotating equipment reliability

Problem: Compressor, pump, and turbine failures with no early warning.
Solution: Embedded vibration spectral analysis, oil tribology, remote dashboards, weekly engineering review.
Measured result: MTBF +2.1× on critical Permian gas-lift compressors.

Certified inspector performing NDT on process piping

S–03

Inspection, NDT & integrity assurance

Problem: Inspection backlog and ageing infrastructure compromising startup windows.
Solution: API 510/570/653 inspectors, phased-array UT, ECA fitness-for-service, RBI work-pack planning.
Measured result: Closed 1,840 inspection items in 11 weeks, zero re-work.

Refinery turnaround at night with floodlit process unit

S–04

Turnaround & shutdown engineering

Problem: Compressed STO windows blowing budget and schedule.
Solution: Resident TA engineers from FEL-3 through commissioning, scope-freeze discipline, critical-path execution.
Measured result: 38-day FCCU turnaround delivered 4 days early, zero LTI.

Field engineer in PPE inspecting refinery equipment

S–05

Process safety & HSE compliance

Problem: Tightening EPA / BSEE / OGUK reporting and audit cycles.
Solution: PHA / LOPA facilitation, MOC discipline, leak detection, audit-ready document control.
Measured result: −63% recordable rate over 36 months across portfolio.

Operator inside refinery control room reviewing SCADA displays

S–06

Control systems & instrumentation

Problem: Brownfield DCS/SCADA gaps preventing condition-based maintenance.
Solution: Instrumentation retrofit, OPC UA tag mapping, edge gateways, dashboard commissioning.
Measured result: Enabled CBM on 412 critical tags within 90 days.

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